Tutorial: Motion Joint Couplers

Add couplers to joint pairs, reverse the direction of a coupler, then run a motion analysis and plot the results.

In this lesson you will learn how to:

  • Add couplers to joint pairs
  • Reverse the direction of a joint coupler
  • Run a motion analysis and plot the results

Open the Inspire Model

  1. Press F7 to open the Demo Browser.
  2. Double-click the M08_SpurGearset.stmod file in the Motion folder to load it in the modeling window.
  3. Press F2 to open the Model Browser.
  4. Change the display units to MMKS.

Run a Motion Analysis

  1. Click the Motion tab on the ribbon.
  2. Click the Quick Run button on the Analyze Motion tool to see the model in motion, and let it run to completion.
    After the analysis has stopped running, the icon appears and you are automatically placed into review mode.

  3. Click the Play button on the animation toolbar to review the results.


    Note: When the motion analysis is initially run for this model, the motor is driving the Tumbler Gear assembly. Any rotation seen in the other gears is due to the influence of gravity acting on the body center-of-gravity. In the next step we will add joint couplers and see what happens.
  4. Click the Review Motion Results icon or double-right-click to exit review mode.


Add Couplers to the Model

  1. Select the Couplers tool from the Connections group.
  2. Select At Free Joints on the guide bar.
  3. Click the button on the guide bar.
    Two joint couplers are created.
  4. In the microdialog, note the scale factors. The software extracted the ratio automatically from the number of teeth on the gears. This feature is only available when you use the At Free Joints option on the guide bar.
  5. Select the other coupler with the 32:64 gear ratio in the modeling window or Model Browser and note the scale factors.
  6. Right-click and mouse through the check mark to exit, or double-right-click.

Run a Second Motion Analysis with the Joint Couplers

  1. Click the Quick Run button on the Analyze Motion tool.
    A warning message is displayed, noting that couplers require joints to be rigid and active.


  2. Click the Fix button to make the couplers' joints rigid and active.
    Note: To avoid getting this error message, click the icon on the Couplers guide bar and select Force coupled joints to be rigid.
  3. Click the Quick Run button again to see the model in motion, and let it run to completion.


  4. Animate the model and observe that the gear teeth on the Tumbler Gear and the 64t Gear 3/8" are passing through each other, which is incorrect. We will fix this by reversing the direction of the joint coupler.

Reverse the Direction of Joint Coupler Motion

  1. Select the Couplers tool.
  2. Select the coupler that joins the Tumbler Gear and the 64t Gear 3/8" in the modeling window or Model Browser.
    The couplers are represented by pairs of blue and red circles.
  3. On the microdialog, click the icon to reverse the direction of joint coupler motion.

Run a Third Motion Analysis and Plot the Results

  1. Click the Quick Run button on the Analyze Motion tool to see the model in motion, and let it run to completion.
    Now the gear teeth are meshing as intended.
  2. Select Coupler 1 in the Model Browser to plot the results.
    By default, the plot shows the torque in one of the coupled joints. Next we will compare the rotational speed of both joints used in the coupler.
  3. Right-click on the plot and select Angular Velocities from the context menu.
    From this plot, you can see the speed ratio is 2:1.
  4. Select Coupler 2 in the Model Browser.
    Now we see the ratio for Coupler 2, which is 4:1.
  5. Right-click on the plot and select Torque Magnitudes.
    Torque magnitudes also exhibit the coupler ratio.