# ACU-T: 5403 Piezoelectric Flow Energy Harvester: A Fluid-Structure Interaction

This tutorial provides the instructions for setting up, solving and viewing results for a simulation of a piezoelectric fluid harvester. In this simulation, a piezoelectric flow harvester is placed in a fluid flow channel. The harvester is attached to a cylinder mount which also acts as a bluff body causing vortices in the fluid flow. The interaction between the pressure fields generated by the vortices and the flow harvester structure is simulated in this tutorial. HyperWorks CFD is used in conjunction with a structural solver to compute the structural displacement of the harvester using a direct-coupled fluid structure interaction (DC-FSI) approach. Arbitrary Lagrangian Eulerian (ALE) approach is used to compute the mesh deformation in the fluid domain as it interacts with the deforming structure.

- Set up a Direct Coupled FSI simulation (DC-FSI)
- HyperWorks CFD/OptiStruct multiphysics coupling
- Setting up external code parameters to support coupling
- Assigning external code parameters to surfaces

- Analyze the problem
- Start HyperWorks CFD and create a simulation database
- Import the mesh for the simulation.
- Set general problem parameters
- Set the appropriate boundary conditions for the coupling surfaces
- Run OptiStruct
- Run HyperWorks CFD
- Monitor the solution with HyperWorks CFD
- Post-process the nodal output with HyperWorks CFD
- Create an animation for the transient simulation with HyperWorks CFD Post

## Prerequisites

You should have already run through the introductory tutorial, ACU-T: 2000 Turbulent Flow in a Mixing Elbow. It is assumed that you have some familiarity with HyperWorks CFD and AcuSolve. You will also need access to a licensed version of AcuSolve.

The coupled structural solver used for this tutorial is another HyperWorks product, OptiStruct. Thus, to follow this tutorial you will also need access to a licensed version of OptiStruct. The corresponding OptiStruct setup for this tutorial is available in the OptiStruct tutorial manual.

Prior to running through this tutorial, copy HyperWorksCFD_tutorial_inputs.zip from <Altair_installation_directory>\hwcfdsolvers\acusolve\win64\model_files\tutorials\AcuSolve to a local directory. Extract ACU-T5403_Harvester_DCFSI.hm and slab_dcfsi.fem from HyperWorksCFD_tutorial_inputs.zip. The file ACU-T5403_Harvester_DCFSI.hm stores the geometry information for the fluid portion of the model for this problem, and the file slab_dcfsi.fem is the OptiStruct input deck for this problem.

The color of objects shown in the modeling window in this tutorial and those displayed on your screen may differ. The default color scheme in HyperWorks CFD is "random," in which colors are randomly assigned to groups as they are created. In addition, this tutorial was developed on Windows. If you are running this tutorial on a different operating system, you may notice a slight difference between the images displayed on your screen and the images shown in the tutorial.

## Analyze the Problem

An important step in any CFD simulation is to examine the engineering problem at hand and determine the important parameters that need to be provided to HyperWorks CFD. Parameters can be based on geometrical elements (such as inlets, outlets, or walls) and on flow conditions (such as fluid properties, velocity).

The schematics of the problem is shown in Figure 1. The CFD model consists of a cylindrical body and a cantilever beam. This cylindrical body generates vortex shedding. This vortex shedding creates a zone of alternating asymmetric pressure distribution on either side of the beam. Such an alternating pressure distribution exerts an oscillating force on the beam, creating a sustainable oscillating vibration in the beam.

The fluid solver does not require the solid body to be modeled. However, the structural solver will solve for the structural deformation using the fluid flow and pressure field which will be acting on the surface of the structure. The information required by the structural solver for structure displacement calculation will be passed on to it by the fluid solver. The structural solver on the other hand, will pass on the displacement information to the fluid solver. The fluid solver will then use this displacement information to calculate the flow field at the next time step, which will then be used by the structural solver to update the displacement information. This back and forth exchange of information between the fluid and structural solver will take place at each time step, and continue until one of the solvers signals the end of simulation. Figure 2 shows the arrangement of the beam with its various layers.

### Fluid Structure Interaction

Fluid Structure Interaction is the interaction between a fluid flow and a deformable solid structure in contact with this flow. An FSI problem can be an external or an internal flow problem. The fluid flow can be external with the solid body immersed in the flow, for example, a windmill blade in open atmosphere. The fluid flow can also be internal with the solid body enclosing the flow, for example, fluid flow inside a deformable pipe. In both cases, the principle behind solving the problem remains the same. When a fluid flow encounters a structure, fluid pressure exerts a stress on the solid body that can lead to deformations in the structure. The magnitude of the deformation depends on the stiffness of the structure material and the magnitude of pressure force exerted by the fluid. The deformation in the structure shape then leads to altering of the flow characteristics in vicinity of the structure.

- Practical-FSI (P-FSI): The structure is reduced in the modal space and coupled to the fluid domain through interface nodes. The coupling between the solvers happens in a single pass itself. Structural behaviour is limited to be linear in a P-FSI simulation.
- Direct coupling (DC-FSI): The coupling is a co-simulation between the structural and the fluid solver, with each solver stepping through time simultaneously and iterating to equilibrium in each time step.

In case the deformations in the structure are large enough to alter the fluid flow significantly, the DC-FSI co-simulation approach should be used. With this approach, as the fluid flow and pressure fields affect the structural deformations, and the structural deformations affect the flow and pressure, the information about these effects is exchanged between the solvers in real time.

Given the difference in coupling methodology, it is likely that slightly different results will be observed when a same problem is solved using P-FSI and DC-FSI approaches. The choice of the approach that should be used shall depend on the problem and the available resources. As mentioned above, the P-FSI approach should be limited to the cases when displacements in the structure are small, and the structural behaviour can be approximated to be linear. For all other cases, DC-FSI should be preferred. However, DC-FSI simulations incur a higher computational resources cost. With this consideration, P-FSI simulation can also be used as a preliminary test simulation before a DC-FSI simulation is carried out.

FSI can be stable or oscillatory. In a stable FSI, the deformed shape of the structure will not change with time, unless the flow changes as well. In an oscillatory FSI, once the structure is deformed, it will try to return to its non-deformed state and then the whole deformation process repeats itself.

### Mesh Motion Approaches in HyperWorks CFD

- Arbitrary Lagrangian Eulerian (ALE)
- Interpolated Mesh Motion.

### Arbitrary Lagrangian Eulerian (ALE)

ALE is an approach for mesh motion in which the computational nodes are moved arbitrarily with the aim of optimizing the element quality. An additional Partial Differential Equation (PDE) is solved to arrive at the appropriate mesh position. ALE is capable of handling complex arbitrary motions and is therefore the most general approach in simulating moving mesh problems. Generality comes with additional computational cost because of the extra PDE to be solved. For simpler motions like 1D or 2D motions faster approaches are available which include interpolated mesh motion, general specified motions, nodal boundary conditions based approaches.

## Start HyperWorks CFD and Open the HyperMesh Database

## Validate the Geometry

The Validate tool scans through the entire model, performs checks on the surfaces and solids, and flags any defects in the geometry, such as free edges, closed shells, intersections, duplicates, and slivers.

## Set Up Flow

### Set Up the Simulation Parameters and Solver Settings

### Create a Multiplier Function

The force acting on the beam, due to the flow, will be ramped gradually over the first few time steps. After these first few time steps, the complete force from the fluid will be transferred to the beam without any ramping. This will be achieved using a Multiplier Function. In the next few steps you will create a linear multiplier function which will later be assigned as a force multiplier function for load acting on the beam.

### Assign Material Properties

### Assign the Flow Boundary Conditions

## Set Up Motion

### Define the Mesh Motion Type

### Define the Mesh Displacement Boundary Conditions

## Define Time History Output Points

Time History Output commands enable you to extract the nodal solution at any point within the domain. In this simulation, it would be interesting to observe the displacement at the tip of the cantilever beam.

## Define Nodal Outputs

The nodal output command specifies the nodal output parameters; for instance, output frequency, number of saved states, and so on.

## Run OptiStruct

## Run AcuSolve

## Plot Time History

## Post-Process the Results with HW-CFD Post

## Summary

In this HyperWorks CFD tutorial, you successfully set up and solved an FSI problem using the Direct Coupling, or DC-FSI approach. DC-FSI approach is a co-simulation approach where both the structural and the fluid solvers run simultaneously, and exchange information at each time step of the simulation. The fluid solver passes the flow and pressure information to the structural solver, which are used to determine the displacements in the structure. The structural solver then passes the displacement information to the fluid solver, which then recalculates the flow and pressure field. Both the solvers thus update and exchange the results of the simulation to achieve the solution. You started the tutorial by creating a database in HyperWorks CFD and setting up the basic simulation parameters. Then, you defined the parameters for setting up the connection between HyperWorks CFD and the structural solver, and generated a solution with co-simulation. Results were post-processed in HyperWorks CFD, where you generated an animation of the beamâ€™s displacement as it interacted with the fluid flow.